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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.

FIGURE 6.44 Simple beam spring. (Associated Spring, Barnes Group Inc.)

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When ends are free to move laterally, the equation for load is P= and stress is given by S= 1.5PL bt2 (6.54) 4fEbt 3 L3 (6.53)

These equations apply when the ratio f/L is less than 0.15. Stress Considerations. The maximum design stresses for cantilevers and simple beams are given in Table 6.24 for static applications and in Table 6.25 for cyclic applications. These recommendations do not apply when holes, sharp corners, notches, or abrupt changes in cross section are incorporated in the design, and should be used for guidance only.

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The first step is to form a hypothesis based on all the available data. Based on the crash log information and what your tester has told you, come up with an idea of what might be going wrong. It should be something specific. To help illustrate this, I m going to use an example that occurred late in the development of Dapple. Just after the alpha phase, I received a crash log from one of my testers. He said that he was playing the game normally, he scored a big combo, and the game crashed. He was nice enough to provide me with a crash log. The main thread had crashed trying to play a sound effect. The top of the call stack looked like this:

A constant-force spring is a roll of prestressed material which exerts a nearly constant restraining force to resist uncoiling. Its unique characteristic is force independent of deflection. The force required to produce a unit deflection is the same for

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.

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TABLE 6.25 Maximum Design Stresses for Carbon-Steel Cantilever and Simple Beam Springs in Cyclic Applications

each increment of coil because the radius of curvature of each increment is the same as any other. Although these springs are not constant-load or constant-torque springs in the precise meaning of those terms, they produce a more nearly constant load over a greater deflection than any other spring design covered here. See Fig. 6.45. Constant-force springs are made of both type 301 stainless steel and ultra-high-strength high-carbon steels, with many of the applications using stainless steel because of its inherent resistance to corrosion. One of the most severe limitations on the use of constant-force springs is their relatively short operating life. The most efficient use of material will produce a life of about 3000 cycles. Although life of hundreds of thousands of cycles is possible,

Exception Type: EXC_BAD_ACCESS (SIGSEGV) Exception Codes: KERN_INVALID_ADDRESS at 0xc0000003 Crashed Thread: 0 Thread 0 Crashed: 0 OpenAL 0x33abdbb8 OALSource::Play() + 76 1 OpenAL 0x33ab77c8 alSourcePlay + 224 2 Dapple 0x000046ce 0x1000 + 14030 SoundEngineEffect::Start() line 1047

FIGURE 6.45 Load-deflection curves for various spring configurations. (Associated Spring, Barnes Group Inc.)

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.

Active: write data (i.e., send DTMF) Active: write instructions to CM8880 Active: read data (i.e., receive DTMF) Active: read status from CM8880 Inactive Inactive Inactive Inactive

most applications fall into the range of 3000 to 30 000 cycles. Figure 6.46 shows the relationship between stress and fatigue life. These curves are derived from experimentally obtained data. Some applications involving constant-force and constant-torque springs are simple extension springs, window sash counterbalances, camera motors, toys, machine carriage returns, constant-pressure electric-motor brush springs, space vehicle applications, and retraction devices.

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